COMPUTER MODELING IN THE DESIGN OF A COMBINED TOOL FOR SHAPING SHAPED SURFACES
Abstract and keywords
Abstract (English):
The article discusses issues related to the design of tools for shaping surfaces of complex shapes, characteristic of modern engineering production. Often, designers take the path of increasing the degree of curvature of the surfaces of parts in order to improve their strength, ergonomic and aesthetic properties. The analysis carried out by the authors shows the presence of significant problems when processing such surfaces using traditional shaping methods. The authors state that in some cases it is advisable to use electrical non-contact methods for processing such surfaces. In this regard, the article provides an analysis of the features of digital design of technological equipment using modern computer-aided design systems. The author's approach to the design and manufacture of an electrode-tool is proposed, taking into account its wear during operation for the formation of curved surfaces using electrical processing methods. The authors have disclosed a technique for digital modeling and setting tool parameters based on programmable dependencies associated both with the nature of the removal of a layer of material due to the influence of an electric field in the processing zone, and with the features of manufacturing the tool using additive technologies with subsequent metallization of the working surfaces of the tool.

Keywords:
Electrophysical-chemical processing, shaped surfaces, combined tools, computer modeling, computer-aided design systems
References

1. Spravochnik po elektrohimicheskim i elektrofizicheskim metodam obrabotki / G. L. Amitan, I. A. Baysupov, Yu. M. Baron [i dr.]. - L. : Mashinostroenie, 1988. - 719 s.

2. Elektrofizicheskie i elektrohimicheskie metody obrabotki materialov. V 2-h t. T. 1. Obrabotka materialov s primeneniem instrumenta ; pod red. Smolenceva V.P. - M. : Vysshaya shkola, 1983. - 456 s.

3. Smolencev, V.P. Sostoyanie i razvitie elektrofizicheskih, elektrohimicheskih i kombinirovannyh metodov obrabotki / V. P. Smolencev // Innovacii v mashinostroenii (InMash - 2021) : sbornik trudov HII Mezhdunarodnoy nauchno-prakticheskoy konferencii, posvyaschennoy pamyati doktora tehnicheskih nauk, professora Rahimyanova Harisa Magsumanovicha, Novosibirsk, 07-09 oktyabrya 2021 goda. - Novosibirsk, 2021. - S. 164-185.

4. Spravochnik tehnologa / A.G. Suslov, V.F. Bez'yazychnyy, B.M. Bazrov [i dr.]. - Moskva : Izdatel'stvo "Innovacionnoe mashinostroenie", 2019. - 800 s.

5. Osnovy avtomatizacii proizvodstvennyh processov v mashinostroenii / O.N. Kirillov, V.P. Smolencev, S.S. Yuhnevich, A.Yu. Ryazancev. - Voronezh : Izdatel'sko-poligraficheskiy centr "Nauchnaya kniga", 2022. - 186 s.

6. Kuzovkin, A.V. Proektirovanie, izgotovlenie i primenenie kombinirovannogo instrumenta dlya formirovaniya krivolineynyh poverhnostey / A. V. Kuzovkin, A. P. Suvorov, Yu. S. Zolototrubova // Voronezhskiy nauchno-tehnicheskiy Vestnik. - 2021. - T. 2, № 2(36). - S. 35-41.

7. Vas'kov, A.I. Poverhnosti klassa «A» v usloviyah melkoseriynogo proizvodstva / A.I. Vas'kov, N.A. Gilev // Problemy kachestva graficheskoy podgotovki studentov v tehnicheskom vuze: tradicii i innovacii : sbornik materialov 7 mezhdunarodnoy nauchno-prakticheskoy konferencii. - Perm', 2017. - S. 447-452.

8. Rushan, A.Z. O nekotoryh klassah ploskih krivyh c monotonnoy funkciey krivizny, ih esteticheskoy ocenke i prilozheniyah v promyshlennom dizayne / A.Z. Rushan, I.N. Rifkat, T.M. Kendzhiro // Vestnik Moskovskogo aviacionnogo instituta. - 2013. - T. 20, № 2. - S. 209-218.

9. Gosteva, K.V. Oblachnye tehnologii v mashinostroenii / K.V. Gosteva, E.V. Smolencev // Sovremennye tehnologii proizvodstva v mashinostroenii : sbornik nauchnyh trudov. - Voronezh, 2017. - Vyp. 11. - S. 64-67.

10. Bulenkov, E.A. Primenenie oblachnyh tehnologiy pri proektirovanii tehnologiy izgotovleniya detaley ugol'nogo mashinostroeniya / E.A. Bulenkov, M.K. Kuznecov, T.A. Gaze // Innovacionnye perspektivy Donbassa : sbornik materialov 7-y Mezhdunarodnoy nauchno-prakticheskoy konferencii, Doneck, 24-26 maya 2021 goda.- Doneck: Doneckiy nacional'nyy tehnicheskiy universitet, 2021. - T. 3. - S. 104-106.

11. Golov, R.S. Perspektivy vnedreniya oblachnyh tehnologiy v kontekste cifrovoy transformacii mashinostroitel'nyh predpriyatiy / R.S. Golov, V.V. Myl'nik // STIN. - 2022. - № 2. - S. 36-38.

12. Aleshina, A.E. Novyy podhod k avtomatizacii proektirovaniya sredstv tehnologicheskogo osnascheniya dlya elektricheskih metodov obrabotki / A.E. Aleshina, A.V. Kuzovkin, A.P. Suvorov // Voronezhskiy nauchno-tehnicheskiy Vestnik. - 2022. - T. 4, № 4(42). - S. 37-44

13. Suvorov, A.P. Issledovanie processa izgotovleniya kombinirovannogo elektroda-instrumenta dlya elektrohimicheskoy obrabotki v usloviyah edinichnogo i opytnogo proizvodstva / A.P. Suvorov, A.V. Kuzovkin // Vestnik Voronezhskogo gosudarstvennogo tehnicheskogo universiteta. - 2019. - T. 15, № 5. - S. 117-121

14. Suvorov, A. Parametrization and manufacturing of a combined electrode tool using additive technologies and modern Computer-Aided design systems / A. Suvorov // Journal of Physics: Conference Series. - 2019. - T. 1278. - P. 012031. - DOI:https://doi.org/10.1088/1742-6596/1278/1/012031.

15. Manufacturing a Combined Electrode-Instrument by the Method of Fast Prototyping / E. Smolentsev, D. Krokhin, V. Kuts, M. Razumov // Smart Innovation, Systems and Technologies. - 2022. - Vol. 247. - P. 185-195. - DOI:https://doi.org/10.1007/978-981-16-3844-2_20.

16. Krohin, D.E. Additivnye tehnologii izgotovleniya elektrodov-instrumentov / D.E. Krohin, V.P. Smolencev, I.G. Starodubcev // Uprochnyayuschie tehnologii i pokrytiya. - 2022. - T. 18, № 6(210). - S. 276-282. - DOI:https://doi.org/10.36652/1813-1336-2022-18-6-276-282.

17. Additivnye tehnologii izgotovleniya instrumenta dlya kombinirovannyh metodov obrabotki / V.P. Smolencev, N.N. Nenahov, A.A. Izvekov, I.G. Starodubcev // Naukoemkie tehnologii v mashinostroenii. - 2022. - № 7(133). - S. 3-8. - DOI:https://doi.org/10.30987/2223-4608-2022-1-7-3-8.

18. Norman, A. Additive Technology for Forming Channels with Galvanic-Mechanical Coatings / A. Norman, V. Smolentsev, I. Starodubtsev // Key Engineering Materials. - 2022. - Vol. 910 KEM. - P. 375-380. - DOI:https://doi.org/10.4028/p-dq0y3u.

19. Potashnikova, N.S. Additivnaya tehnologiya sozdaniya instrumenta dlya elektroabrazivnoy obrabotki / N.S. Potashnikova, V.P. Smolencev, M.G. Potashnikov // Uprochnyayuschie tehnologii i pokrytiya. - 2021. - T. 17, № 3(195). - S. 138-144.

20. Manufacturing a Combined Electrode-Instrument by the Method of Fast Prototyping / E. Smolentsev, D. Krokhin, V. Kuts, M. Razumov // Smart Innovation, Systems and Technologies. - 2022. - Vol. 247. - P. 185-195. - DOI:https://doi.org/10.1007/978-981-16-3844-2_20.

Login or Create
* Forgot password?