The work objective is to study the impact of the thermal welding cycle (TWC) and reheating on the metal embrittlement kinetics of the heat affected zone (HAZ) of 15H2NMFA-VRV steel joint welds. The problem of the technological strength improvement of the welded joints of the nuclear power plant equipment is solved. A comprehensive study, in which various types of analysis – fluctua-tion, metallographic, electron-microscopic, X-ray and chemical – are used, is carried out for this. In addition, HAZ metal simulation is used, as well as non-destructive and destructive testing of welded joints. The effect of the basic parameters of TWC and heat treatment on the embrittlement kinetics of HAZ metal is determined. It is shown that the high heat input under the electroslag welding is the main cause of the direct borders softening of the coarse grains (0-1) through allocating sulfide film forms. Further development of the dispersion hardening under reheating (softening) stimulates the relative weakening and borders destruction.
weldability, low-alloyed steel, heat affected zone (HAZ), rate of heat input, thermal welding cycle, metallographic test, coarse-grained structure of HAZ, grain boundary precipitation, thermal treatment, dispersion hardening, reheat cracking.
Для изготовления оборудования и трубопроводов атомных энергетических установок используют термически упрочняемые стали перлитного класса различных систем легирования:
— Ni-Mn-Mo (533 cl1, 20MnMoNi55, 10ГН2МФА),
— Cr-Mo-V (15Х2МФА),
— Cr-Ni-Mo (508 cl2),
— Cr-Ni-Mo-V (15Х2НМФА) [1, 2].
С целью повышения эксплуатационной надежности сварных соединений рекомендуют использовать чистые стали, выплавленные вакуумно-индукционным методом [1], а также на чистой шихте и дополнительно подвергнутые электрошлаковому переплаву (ЭШП) [2, 3] или внепечному рафинированию и вакуумированию (ВРВ) [4, 5].
1. Bakaldin, V.I., Petrov, V.V., Fedosov, V.G. Osnovnye problemy i puti ikh resheniya pri razrabotke proekta korpusa reaktora VVER-1500. [Main problems and their solutions under the development of project VVER-1500.] Russian Journal of Heavy Machinery, 2006, no. 2, pp. 2-5 (in Russian).
2. Kasatkin, B.S., Tsaryuk, A.K. Stali i svarochnye materialy dlya izgotovleniya korpusov yadernykh reaktorov. [Metals and welding materials for manufacturing nuclear reactor pressure vessels.] Avtomaticheskaya Svarka, 1976, no. 7, pp. 50-54 (in Russian).
3. Krutasova, Е.I. Nadezhnost´ metalla energeticheskogo oborudovaniya. [Reliability of power equipment metal.] Moscow: Energoizdat, 1981, 240 p. (in Russian).
4. Khromchenko, F.A., Lappa, V.A., Kalugin, R.N. Diagnostika i resurs svarnykh soedineniy paroprovodov TES. [Di-agnostics and life of welded joints of TPP steam pipes.] Svarochnoe Proizvodstvo, 2001, no. 7, pp. 21-25 (in Russian).
5. Pokataev, S.V., Valova, G.V., Novikova, N.M. Vliyanie prodolzhitel´nosti zatverdevaniya otlivok iz Mn-Ni-Mo-ctali s razlichnym soderzhaniem sery na formoobrazovanie i razmery sul´fidov. [Effect of solidification of castings of Mn-Ni-Mo-Steel with different sulfur contents on shaping and dimensions of sulfides.] NIIEINFORMENERGOMASh, 1982, no. 5, pp. 6-10 (in Russian).
6. Protokovilov, I.V., Porokhonko, V.B. Upravlenie formirovaniem svarnykh soedineniy pri EShS. [Management of welded joints formation at ESW.] Avtomaticheskaya Svarka, 2012, no. 10, pp. 54-59 (in Russian).
7. Zemzin, B.N., Shron, R.Z. Termicheskaya obrabotka i svoystva svarnykh soedineniy. [Heat treatment and proper-ties of welded joints.] Leningrad: Mashinostroenie, 1978, 367 p. (in Russian).
8. Brandi, S.-D., Liu, S., Thomas, R.-D. Thomas Electroslag and electroslag welding. AWS Welding handbook, 2012, vol. 6A, pp. 365-379.
9. Vinckier, A., Dhooge, A.-J. Reheat cracking in welded structures during stress relief heat treatments. Heat Treating, 1979, vol. 1, p. 72.
10. Nakamura, H., Naiki, T., Okabayashi, H. Stress-Relief Cracking in Heat-Affected Zone. Doc. of International In-stitute of Welding: Annual Assembly. Kyoto, 1969, no. IIW-IX-648-69 / IIW-X-531-69, 30 p.
11. Ito, Y., Nakanishi, M. Study on stress relief cracking in welded low alloy steels. Report 2. Journal of the Japan welding society, 1972, vol. 41, no. 1, pp. 59-64.
12. Poletaev, Yu.V., Poletaev, V.Yu., Rogozin, D.V. Vliyanie nadreza na sklonnost´ svarnykh soedineniy k mezhzerennomu razrusheniyu. [Notch effect on the liability of welded joints to intergranular fracture.] Vestnik of DSTU, 2015, vol. 15, no. 3 (82), pp. 28-34 (in Russian).
13. Poletaev, V.Yu., Poletaev, Yu.V., Gritsina, A.N. Vliyanie khimicheskoy aktivnosti flyusa dlya elektroshlakovoy svarki na stoykost´ metalla shva protiv treshchin pri termicheskoy obrabotke. [Chemical activity effect of flux for electroslag welding on resistance against cracking of the weld metal under heat treatment.] Innovatsionnye tekhnologii v mashinostroenii i metallurgii: sb. statey VII nauch.-prakt. konf. [Innovative technologies in machine building and metallurgy: Proc. VII Sci.-Pract. Conf.] Rostov-on-Don: DSTU Publ. Centre, 2015, pp. 258-271 (in Russian).
14. Hobeev, A. E., Poletaev, Yu.V. Influence of weld joints damaging at the stage of manufacturing on operating reli-ability. Material issues in design, manufacturing and operation of nuclear power plants equipment: Proc. 7th Int. Conf. Saint Petersburg, 2002, vol. 1, pp. 438-447.
15. Mural, V.V., Fokin, A.P. Diffuziya sery v gamma-zheleze. [Diffusion of sulfur in gamma-iron.] Metal Science and Heat Treatment, 1978, no. 6, pp. 18-21 (in Russian).
16. Poletaev, Yu.V. Dlitel´naya malotsiklovaya prochnost´ svarnykh soedineniy i vybor austenitno-stabil´nykh staley. [Long-term low-cycle strength of welded joints and selection of austenitic-stable steels.] Novocherkassk: LIK, 2010, 281 p. (in Russian).
17. Shorshorov, М. K., Belov, V.V. Fazovye prevrashcheniya i izmeneniya svoystv stali pri svarke. Atlas. [Phase transitions and changes of steel properties during welding. Atlas.]. Moscow: Nauka, 1972, 219 p. (in Russian).