Russian Federation
This paper is devoted to the study of processes for the development of high-quality foamed metals based on aluminum and copper matrices by optimizing the parameters of a powder foaming agent. The relevance of the study is due to the need to achieve a uniform cellular structure and specified physico-mechanical properties of metallic foams, which directly depends on the chemical purity and concentration of the gas-forming agent. In the course of the work, a comprehensive chemical analysis of the composition of the used foaming agents (calcium carbonates) is carried out using a high-precision wave-dispersive X-ray fluorescence spectrometer Rigaku ZSX. This method makes it possible to identify the presence of trace elements and oxide phases that affect the dynamics of thermal decomposition of the substance. The problem of selecting the optimal quantitative content of a foaming agent in the metal charge in order to achieve the required level of porosity and structural uniformity is solved experimentally. The study results bring to finding correlations between the elemental composition of the foaming agent, its mass fraction in the matrix, and the final qualitative characteristics of the obtained foam metal samples. The data obtained will make it possible to optimize the technological regulations for the development of porous materials with open and closed cells for the needs of the aircraft industry, energy industry and transport machinery industry.
pore forming agent, calcium carbonate, chemical analysis, foams
1. Banhart J. Manufacture, characterisation and application of cellular metals and metal foams. Progress in Materials Science. 2001;46(6):559–632.
2. Ashby MF, Evans AG, Fleck NA. Metal Foams: Design Guide. Boston: Butterworth-Heinemann; 2000.
3. Ladyanov VI, Beltyukov AL, Korolev SV. The influence of temperature treatment of a melt on the structure and properties of crystallizing alloys and composites. Metal Science and Heat Treatment. 2024;1:15-22.
4. Lapin IV, Zhilyakov VV. Mechanisms of stabilization of metallic foams and the formation of a porous metal structure. Vestnik of Kazan State Technical University. 2020;76(3):80-84.
5. Lapin IV, Gilmutdinov IM, Askarova RN. Obtaining porous copper by the deposition of pore-forming particles. Izvestia VSTU. 2024;2(285):47-51. DOIhttps://doi.org/10.35211/1990-5297-2024-2-285-47-51.
6. Lapin IV, Gilmutdinov IM. Obtaining aluminum foam using an alternative pore forming agent. Vestnik of Yugra University. 2024;20(1):46-50. DOIhttps://doi.org/10.18822/byusu20240146-50.
7. Banhart J, Ashby MF, Fleck NA. Cellular Metals and Metal Foaming Technology. Bremen: MIT-Verlag; 2001.
8. Banhart J. Production, Characterization and Applications of Aluminium Foams. Handbook of Cellular Metals: Production, Processing, Applications. Weinheim: Wiley-VCH; 2002.
9. Banhart J. Manufacture, characterisation and application of cellular metals and metal foams. Progress in Materials Science. 2001;46(6):559-632.
10. Bobev S, Sevov SC. Clathrates of Group 14 with Alkali Metals. Journal of Solid State Chemistry. 2001;159(2):423-433.
11. Belov VD, Metelkin KYu, Koltygin AV. Features of technology to obtain aluminum foam castings. Izvestiya. Ferrous Metallurgy. 2011;4:58-61.
12. Metelkin KYu, Belov VD, Pavlikhin PA. The influence of engineering parameters on the structure and properties of aluminum. Foundrymen of Russia. 2013;11:3134.
13. Belov VD, Adler YuP, Koltygin AV. Foundry deformable and sintered aluminum alloys: textbook. Moscow: MISSIS Publishing House; 2015.
14. Mahmood SH, Al-Sarray KS, Al-Amiery AA. The effect of adding different percentages of Copper on corrosion of pure Aluminum. Tikrit Journal of Pure Science. 2023;28(1):115-122. DOI:https://doi.org/10.25130/tjps.v28i1.1215.



